Process Retrofit of the Soda Ash Distillation System
  • 26-04-16 10:59
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≤7 daysInterest
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Distillation is one of the most energy-intensive processes in soda ash production. Based on multiple proprietary technologies (vacuum distillation, sieve tray ammonia distillation tower, etc.), we provide process upgrade and retrofitting services for distillation systems in existing soda ash plants. Our retrofitting experience covers various areas including new energy-saving distillation methods, ammonia distillation system expansion, and mother liquor distillation process modification, with numerous successful retrofitting cases among major domestic soda ash producers.

We hold multiple utility model patents for sieve tray ammonia distillation towers, condensate distillation towers, and other equipment, offering one-stop retrofitting services from scheme comparison and selection to on-site commissioning for plant owners.

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Chemical Industry Full Chain Engineering Technology and Equipment Service Solutions

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I. Capability Name Full-Chain Engineering Technology and Equipment Service Solutions for the Chemical Industry II. Industry Sectors Fine Chemical Manufacturing, Petrochemical and Coal Chemical Industries, Engineering Design and Engineering Consulting, Chemical Equipment Manufacturing, Tank Engineering III. Service Coverage Countries/Regions China, Malaysia, Vietnam IV. Response Time ≤7 Days V. Capability Description We provide integrated engineering services covering fine chemicals, petrochemicals, and coal chemicals. Our core capabilities include: Engineering Design and Consulting: Offering process design, basic design, and detailed design services for chemical plants and tank systems. We can customize compliant solutions for various operating conditions to meet domestic and international industry standards and safety regulations. Chemical Equipment and Tank Manufacturing: Capable of undertaking the design, manufacturing, and complete supply of core chemical equipment such as pressure vessels and storage tanks, ensuring equipment performance and operational stability. Regional Project Service Support: Possessing experience in project implementation in China, Malaysia, and Vietnam, we can adapt to local compliance requirements and project execution processes. Efficient Response Service: We have established a robust rapid response mechanism. Response times for technical consultations and solution alignment do not exceed 7 working days, ensuring efficient project advancement.

T - Technology & Patents

E - Engineering Design

P - Procurement

C - Construction

S - Site & Revamp

H - Human Resources

Energy-saving and carbon-reduction retrofit for soda ash and combined soda ash production units

• Certification

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Providing systematic energy-saving renovation services for in-service soda ash and ammonium chloride plants, with the core objective of reducing steam consumption and carbon emissions. Possessing benchmark project experience in distillation system energy-saving renovation—the related renovation engineering won the second prize in industry excellent engineering design. In recent years, completed multiple soda ash plant quality improvement and efficiency enhancement projects, covering directions such as distillation system optimization, carbonation system improvement, and heat recovery utilization. Service model: on-site energy efficiency diagnosis → energy-saving plan preparation → construction drawing design → on-site technical guidance. Customized renovation solutions can be provided for specific issues of the owner's plant, with implementation under no shutdown or short-term shutdown conditions.

S - Site & Revamp

Process Retrofit of the Soda Ash Distillation System
蒸馏工序是纯碱生产中能耗最高的环节之一。基于多项专有技术(负压蒸馏、筛板蒸氨塔等),为在役纯碱装置提供蒸馏系统的工艺升级改造服务。相关改造经验涵盖新节能蒸馏法、蒸氨系统增置、母液蒸馏工艺改造等不同方向,在国内主要纯碱生产企业中有多个成功改造案例。

拥有筛板蒸氨塔、冷凝液蒸馏塔等多项实用新型专利,可为业主提供从方案比选到现场调试的一站式改造服务。
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