Technical Transformation and Capacity Expansion of Chemical Plants
  • 26-04-16 10:30
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Providing comprehensive technical transformation services for operational chemical plants, with objectives focused on increasing production, reducing consumption, enhancing efficiency, and ensuring compliance. To date, approximately 360 technical transformation projects have been delivered, covering various types such as process optimization for production increase, bottleneck equipment capacity expansion, energy-saving and consumption-reduction upgrades, safety and compliance rectification, and environmental standard compliance upgrades. Representative cases include: optimization and retrofitting of a 10,000-ton-scale coal tar hydrogenation unit; technical transformation of a 10,000-ton-scale antioxidant/alkyl phenol production line; a 40,000-ton technical transformation for electronic chemicals with SIS system support; energy-saving distillation retrofitting for a soda ash unit (awarded the Industry Excellent Engineering Design Award); and retrofits for multiple soda ash systems including filtration, calcination, carbon filtration, and distillation. The service model is flexible, starting with on-site diagnosis and bottleneck analysis in the early stage, followed by scheme comparison and economic feasibility studies before proceeding to construction drawing design, and finally supporting on-site implementation and performance acceptance, with a cycle of approximately 3 to 12 months.

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I. Capability Name Full-Chain Engineering Technology and Equipment Service Solutions for the Chemical Industry II. Industry Sectors Fine Chemical Manufacturing, Petrochemical and Coal Chemical Industries, Engineering Design and Engineering Consulting, Chemical Equipment Manufacturing, Tank Engineering III. Service Coverage Countries/Regions China, Malaysia, Vietnam IV. Response Time ≤7 Days V. Capability Description We provide integrated engineering services covering fine chemicals, petrochemicals, and coal chemicals. Our core capabilities include: Engineering Design and Consulting: Offering process design, basic design, and detailed design services for chemical plants and tank systems. We can customize compliant solutions for various operating conditions to meet domestic and international industry standards and safety regulations. Chemical Equipment and Tank Manufacturing: Capable of undertaking the design, manufacturing, and complete supply of core chemical equipment such as pressure vessels and storage tanks, ensuring equipment performance and operational stability. Regional Project Service Support: Possessing experience in project implementation in China, Malaysia, and Vietnam, we can adapt to local compliance requirements and project execution processes. Efficient Response Service: We have established a robust rapid response mechanism. Response times for technical consultations and solution alignment do not exceed 7 working days, ensuring efficient project advancement.

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Possesses comprehensive EPC (Engineering, Procurement, and Construction) general contracting capabilities spanning design, procurement, construction management, and commissioning acceptance. An internal dedicated general contracting project department is established, with a core management team of approximately 30 members, capable of flexible expansion based on project scale. Delivered EPC project types include: general contracting for a 300,000-ton/year caprolactam plant and supporting hydrogen production facilities; general contracting for large-scale steel sintering flue gas active carbon desulfurization and denitrification systems; overseas LPG tank farm expansion projects; integrated design and construction for molecular sieve catalyst plants; and general contracting for the design and construction of chemical wastewater treatment facilities. Capabilities also extend to special engineering such as seawater desalination process design. Deliverables encompass complete as-built documentation, performance assessment reports, operation and maintenance manuals, and systematic training for operators. The standard service cycle ranges from 6 to 24 months, depending on project complexity. Proven experience in executing EPC projects in overseas markets, including Iran.

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Technical Transformation and Capacity Expansion of Chemical Plants
面向已投产运行的化工装置,提供以提产、降耗、增效、合规为目标的综合技术改造服务。累计交付约360个技改项目,涵盖工艺优化提产、瓶颈设备扩能、节能降耗改造、安全合规整改、环保达标升级等多种类型。代表性案例包括:万吨级煤焦油加氢装置优化改造、万吨级抗氧化剂/烷基酚生产线技改、电子化学品4万吨技改及SIS系统配套、纯碱装置节能蒸馏改造(获行业优秀工程设计奖)、多套纯碱滤碱/煅烧/碳滤/蒸馏系统改造等。服务模式灵活,从前期的现场诊断和瓶颈分析起步,经过方案比选和经济性论证后进入施工图设计,最后支持现场实施和效果验收,周期约3至12个月。
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